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GKF洁净型卧式刮刀卸料离心机

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1.技术参数.png

项目

型号

GKF800

GKF1000

GKF1250

GKF1600

转鼓直径mm

800

1000

1250

1600

转鼓长度mm

400

500

625

800

转鼓容积L

100

172

340

690

最大装料限量kg

125

240

425

950

转鼓转速r/min

1600

1400

1200

950

分离因数

1145

1090

1007

808

电机功率kw

30

37

55

90

外形尺寸(长宽高)mm

2500*1600*1800

2800*1800*2000

3820*2450*2100

4200*2700*2800

机器重量kg

5500

8500

16000

20000


2.产品特点.png

1.全密闭、洁净型结构设计,符合cGMP要求,满足药品、食品的无菌生产要求。

2.隔墙式结构设计,电机传动、液压润滑等动力系统与转鼓、机壳、进出料装置等生产区通过机座面板与墙体的柔性连接,完全隔断。

3.采用PLC控制,按预定程序自动运行。触摸屏操作,可实现人机对话,操作、维护方便。

4.执行元件采用电-气-液自动控制,进料、过滤、洗涤、脱液甩干、卸料、残余滤饼去除、在线清洗、在线灭菌等全过程监控。

5.机壳为整体大翻盖形式,便于对转鼓及工作区域全部部件进行完全清洗;快开式液压锁紧结构,操作方便可靠。

6.采用变频控制,转鼓速度无级可调。可按要求设定进料、洗涤、分离、卸料、残余滤饼吹扫等工艺速度。

7.液态阻尼式隔振装置,无需浮动平台,机器运转平稳。

8.双重主轴密封结构设计,确保洁净区不被润滑油及其它污染物污染。所有密封件均采用氟橡胶和硅橡胶。

9.完善的多重安全保护系统,转速监控、过振动保护、开盖保护、电机过热过载保护、门盖锁紧电-液联锁保护、刮刀限位保护、主轴承温升保护、润滑断油保护等装置保

证离心机的安全运行。

10.离心机洁净区采用优质不锈钢制造,与物料接触部分表面高等级镜面抛光,符合耐腐蚀和卫生要求。

11.气体反吹装置,可在刮料时辅助刮刀卸料,有效去除残余滤饼层。

12.在线清洗系统,在离心机中内外表面、转鼓底、卸料斗、门盖等部位设置多个喷淋式清洗头,可在线对工作区内部进行冲洗,达到工艺上的洁净度要求。

13.全自动在线监测的氮气保护系统,确保离心机始终在惰性气体的正压下工作,必要时可配置在线氧量分析仪,以实现防爆要求的目的。

14.可配置在线灭菌装置(VHP),对离心机内腔及管路进行在线灭菌。


1.Fully sealed, clean structure design, in line with cGMP requirements, to meet the requirements of sterile production of drugs, food.

2. Partition structure design, motor drive, hydraulic lubrication and other power system and drum, housing, feed in and out device and other production areas through the flexible connection of the frame panel and the wall, completely cut off.

3. PLC control and automatic operation according to predetermined procedures.Touch screen operation, can realize man-machine dialogue, easy operation and maintenance.

4. The actuator adopts electric-gas-liquid automatic control, monitoring the whole process of feeding, filtering, washing, dewatering, drying, unloading, removal of residual filter cake, online cleaning, online sterilization and so on.

5. The housing is in the form of integral large clamshell, which is convenient for complete cleaning of all parts of the drum and working area;Quick opening hydraulic lock structure, easy and reliable operation.

6. Variable frequency control, drum speed stepless adjustable.The process speed of feeding, washing, separating, discharging and residual filter cake blowing can be set as required.

7. Liquid damping type vibration isolation device, no floating platform, smooth operation of the machine.

8. Double spindle seal structure design ensures that the clean area is free from lubricating oil and other pollutants.All seals are made of fluorine rubber and silicone rubber.

9. Perfect multiple safety protection system, including speed monitoring, over-vibration protection, cover opening protection, motor overheating and overload protection, door cover locking electric-hydraulic interlock protection, scraper limit protection, main bearing temperature rise protection, lubrication oil break protection and other device protectionVerify safe operation of centrifuge.

10. The centrifuge clean area is made of high-quality stainless steel, and the surface in contact with the material is polished with a high level of mirror surface, meeting the requirements of corrosion resistance and sanitation.

11. Air backblowing device can assist the scraper to unload the material when scraping, effectively removing the residual filter cake layer.

12. Online cleaning system: multiple spray cleaning heads are set on the inside and outside surface, drum bottom, discharge hopper, door cover and other parts of the centrifuge, which can flush the inside of the work area online to meet the cleanliness requirements of the process.

13. The nitrogen protection system of automatic online monitoring ensures that the centrifuge always works under the positive pressure of inert gas, and the on-line oxygen analyzer can be configured if necessary to achieve the purpose of explosion protection.14. Online sterilization device (VHP) can be configured to sterilize the centrifuge chamber and pipeline online.


3.工作原理.png

GKF型防爆式卧式刮刀卸料离心机是连续运转、间隙操作的过滤式离心机,结构与系统设计时充分考虑到制药工业中的GMP要求,适用于制药及防爆要求场合。

隔墙式安装形式,使工作区域与机座、传动、液压装置完全隔离,独立式液压系统和润滑系统,配置氮气保护系统(选装),在线清洗系统(选装),气体反吹(选装),PLC程序控制,变频器调速,电阻能耗制动。

其控制方式为自动控制(也可手动控制)。离心机操作过程中的进料、分离、洗涤、脱水、卸料及滤布再生、在线清洗、氮气保护等过程按预先设定的程序运行,单次循环时间短,处理量大,并可获得较好的过滤(滤饼含水率较低)和洗涤效果。


GKF type explosion-proof horizontal scraper discharge centrifuge is a filtering centrifuge with continuous operation and clearance operation. The structure and system design fully take into account the GMP requirements in the pharmaceutical industry, and it is suitable for the occasions of pharmaceutical and explosion-proof requirements.

Partition type installation, so that the working area and the seat, transmission, hydraulic device completely isolated, independent hydraulic system and lubrication system, equipped with nitrogen protection system (optional), online cleaning system (optional), gas back blowing (optional), PLC program control, inverter speed control, resistance energy braking.

The control mode is automatic control (or manual control).The process of feeding, separating, washing, dehydration, unloading, regeneration of press cloth, on-line cleaning, nitrogen protection and other processes in the operation of centrifuge are operated according to the preset program, with short single cycle time, large processing capacity, and good filtration (low moisture content of filter cake) and washing effect.


4.产品用途.png

GKF型防爆式卧式刮刀卸料离心机,适用于粘度小、有毒、有害、易燃、易爆介质的固液分离。主要用于制药、食品等工业领域的固液分离。


GKF type explosion-proof horizontal scraper discharge centrifuge is suitable for solid-liquid separation with small viscosity, toxic, harmful, flammable and explosive medium.It is mainly used for solid-liquid separation in pharmaceutical and food industries.


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